Condenser water pumps - strainers
I am attempting to solve a pump cavitation problem in a condenser water system with an open cooling tower. The pumps are base mounted single suction with inlet strainers installed. I am thinking that the additional pressure drop caused by the inlet strainers may be causing the pumps to cavitate, but have not tested the theory yet. I wanted to throw out this general question to the audience: Since cooling towers are normally equipped with sump strainers, is it really necessary to keep the pump inlet strainers installed beyond initial startup? Yes, some minor junk like pine needles will get past the sump strainer and into the water loop, but I do not think that this kind of thing would cause any major pumping problems, and we do have a solids seperator in the loop. I am thinking that pump inlet strainers installed in an on an open condenser water system could easily reduce the available NPSH below that required.
I am a big believer in the adage that "90% of pump problems are caused
at the suction". Removing them should help your situation.
What
kind of condenser do you have? Can it readily by cleaned if by chance
some solids did get by are are stuck? Will your sump strainer remove
solid particles larger than the maximum particle size of the pump?
Of the cooling towers that I am most familiar with, none had inlet strainers so I believe you should be OK.
I would suggest finding out if you have enough head on the suction side
of the pumps. Run a pressure loss calculation to figure out the pump's
NPSHR compared to your available NPSHA. Remember that you are typically
dealing with absolute (vs. gage) pressures here.
Yes, a dirty
strainer will choke the flow on the inlet side of the pump to the point
where it can cavitate, especially if you have marginal elevation of the
tower sump over the inlet of th e pump. There are many other situations
that lead to pump performance problems and each can be solved once you have diagnosed the problem.
I
agree that a centrifugal separator can under perform in an installation
with variable flow, whether it is a pump with VFD, a system with 2-way
valves or if you have multiple chillers. I would definitely leave the
strainer in the piping. You can move it to the discharge side if your
inlet pressure is marginal. You can add differential pressure sensors
around the strainer to alarm a high pressure loss to the BMS and
initialize service.
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