Control Valve Noise: Installed vs Theoretical
I have had many discussions concerning the prediction of valve noise
using the current IEC 534-8-3 standard. My discussions usually involve
how the actual configuration of the valve installation affects the
theoretical Sound Pressure Level(SPL)produced by the equations in the
IEC standard. The IEC equations were verified in laboratory conditions
and the SPL predicted is at one meter downstream of the valve and one
meter from the downstream pipe surface. I am not sure exactly how the
pipe downstream is configured in the lab but I would assume it is a nice
straight clean run.
In real-world applications
I try to balance the theoretical with the practical. This involves not
specifying expensive anti-noise trim if it is not required in order to
insure operators that the holy grail of sound, 85 dBA, is not exceeded.
One area I try to consider is the piping system that contains the
valve. In many cases we have block valves (usually ball valves)
immediately up and down stream of the control valve. Sometimes there
are bypass lines, also with ball valves installed. If one adds the
usual pipe supports, tees, elbows, etc. encountered in a real-world
installation, what affect does this have on the theoretical SPL numbers
predicted by the IEC. My gut feeling is that, while the IEC standard
gives us something to consider, in reality they are bogus.
I
would like to hear others take on this. I am under constant pressure to
specify large, expensive, specially equipped globe valves in low
pressure, low pressure drop applications just because the IEC equations
predict an SPL over 85 dBA.
In the real world the valve(needle valves) is adjacent to as many as six reflective
surfaces and the sound can bounce around for quite a while. The actual
measured sound pressure level in a real installation can easily be 6dB
higher than calculated due to reflection/reinforcement/acoustic
persistence. Then again: if the pipeline pops up out of the ground in a
grassy field, connects to the valve, and drops back underground, the
measured noise can be less than calculated.
Noise from
isolation valves is a minimal contributor because if their noise is more
than 3dB less than the control valve's noise it doesn't contribute-due
to the exponential nature of adding decibels. There may be turbulence
in an isolation valve, but not throttling, so the noise generated high
velocity seen in the control valve does not occur.
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