Detroit 4-53 diesel engine injectors
we have a 4-53 diesel engine i am not much of a diesel person, but this thing has a miss/ low power it is in a log skidder, i was wondering how to test the injectors this is what the owner suspects.
since you question my advice here some explanation:
first of all, as a
former chief engineer,I had lots of expierience with diesel engines and
there related operating troubles, everything ranging from 10pk to
10000pk.everything between 100rpm and 1800rpm,2stroke,4stroke, different
setups of turbo/blower charger,...
the detroits I have overhauled were V8 and V12 blocks
they were two strokes and charged with a roots blower.
the
injectors were combined units (fuel pump and injector as a single
component.Despite having worked so many hours on diesel engines,I can't
say I know all ever manufactured diesels, therefore I looked for a
picture.here are some typical values on component wear and there
reflection
on engine performance:
injectors:wear on needles and
seats,2000-4000hr,leaking injectors don't have to much impact on power
output,improper combustion causes smoke and raised cylinder exhaust
temperatures
fuel pumps:wear on helix and pump outlet
ports,15000-25000hr,the helix on the plunjer and the outlet ports on the
pump barrel defines the amount of fuel being injected.wear in the form
of cavitation marks in this area causes the plunjer to seal off later,
so the injection timing is retarded,this causes a drop in combustion
pressure and decrease in engine power.
piston rings:they pass
openings in the cylinder bore (air inlet ports) and sometimes
brake.because its not a running time related failure, they need to be
inspected on a regular base.since the OP mentioned the use of the diesel
engine in a log skidder (I assume this is a machine to chop blocks of
wood), before you hit the maintenance interval for pump plunjer/barrel
(2 years continuous operation), you are a few years down the
road.further,lack of power as a result of lack of compression is easier
to detect without specialised equipment than as a result of fuel pump
wear.(because of a bigger drop in engine performance)
see attachment for air box inspection covers
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