Flow through check valve and orifice
I am installing an orifice in a system with a check valve. A far as flow is concerned in relation to the cracking pressure of the check valve, does it matter if I put the orifice upstream or downstream of the check valve? If I put the check valve upstream of the orifice, then I think it is possible that I will not get the necessary delta P across the check valve to ensure the valve remains open (it may reseat due to the low delta P and then start chattering). If I put the check valve downstream of the orifice then I should not have a concern with check valve cracking/seating pressure. Does this sound logical?
I know there are alot of other system parameters that affect this but I was looking for a general rule of thumb or typical installation configuration?
The introduction of an orifice in the system increases the dP across the
orifice by reducing flow in the entire branch, therefore all points
upstream of the orifice will tend to increase in pressure and all points
downstream will tend to decrease in pressure. The differential
pressure in the branch is increased with an orifice installed. Now the
same flow in the branch occurs at a higher differential branch pressure,
although the differential cracking pressure of the check valve remains
the same. No change as far as the check valve hydraulics is concerned,
but since branch inlet/outlet pressure is greater, there's a chance it
might need a new pressure rating, if the net effect is to increase
upstream pressure and the check is installed upstream of the orifice.
The
check valve only sees its dP across itself, the check valve. It does
not see the dP across the orifice, nor does it see the dP from beginning
of branch to end of branch, so it doesn't really care where it is
located in relation to the orifice, as far as what affects its opening
or closing differential pressure. The cracking dP across the valve
remains the same. When ... it sees that dP, and opens or closes, is
another story.
So now the question becomes, how will the
reduction of flow in the branch by the addition of an orifice affect the
operation of the check valve? Starting from a lower pressure upstream
of the check valve, the reduced flow in the upstream branch segment will
delay the opening of the check valve, since at reduced flow it will
take longer for the upstream piping to reach the cracking pressure at
the check valve. Beginning with a higher pressure upstream of the
check, reduced flow would tend to keep that pressure higher for a longer
time and tend to keep the valve open longer.
In the same
manner, pressure in the downstream segment of the branch is also at
reduced flow, so pressure changes there are slower too. The check would
tend to open later, since reducing pressure downstream would tend to
take a longer to reach and it would tend to stay open longer, since
increasing pressure downstream would take longer to reach the valve at
reduced branch flow. The net effect is, branch differential pressure
increased and time constant of the branch pressure change response to
flow change is increased.
Chattering is a transient response
and depends on how fast the piping upstream of the check valve changes
pressure in relation to how fast the downstream segment changes
pressure. When the whole differential pressure in the branch is
relatively small, chattering occurs. A relatively large differential
branch pressure (much greater than check valve cracking pressure) and a
consequently more sustainable flowrate in the branch will tend to avoid
chattering. An orifice, increases branch differential pressure, but
decreases flowrate, hence it may or may not be effective in reducing chatter. In cases where it is not effective, consider using a preloaded check valve.
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