What is the best valve for an actuator
Operations has had problems with the current actuated startup bypass valves. The fluid in this aplication is Blend Oil. There is currently a 30s shutoff actuator on a 1/4 turn ball valve. Because only about 1/8 of the turn is actually doing something, they find it shuts off the flow too quickly.
The typical ball valve will get pretty much full flow at 5-10% open and
no slow down in flowrate until they reach 90-95% closure. If you're
getting as much trouble as you seem to be having, I would suggest you
look into a different port shape. Different port shapes may allow a
smoother flow control in your application. You must find a valve with a
Cv coefficient vs percent travel curve that is not allowing so much
flow at low % opens and has a slower and more evenly proportioned flow
adjustment on shutoff.
It is possible that a V port ball will
work, however depending on the severity of your problem, you may need a
globe-type control valve that can be accurately adjusted through most
all percent of accuator travel. There are several common flow to travel
curves for various valve types and port styles that may allow you to
nicely proportion the % open and % flow to solve your particular
problem. You just have to get the valve Cv-%travel characteristics off
the vendor's websites, calculate the flow at your particular start-up
and shut-down pressure increases and decreases and find a good match.
It does sound like a linerarity problem, you are going from basically
full-flow to shut in the last second or so of your 30 second travel. My
first choice for a solution is the same as yours, I'd put in a valve
with more linear valve-postition vs. flow-rate curve and my preference
would be for a V-Ball. I'm not sure what your valve salesman was
thinking of--he's out of stock on V-Balls, maybe?
Keep in mind
that no proper throttle valve will give you a reliable shut-off
seal. For a bypass I'd back up a V-ball with a ball valve that is
normally shut during steady-state
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